The parchment must be prepared for the sake of heaven and the processor must make a declaration as to what he is preparing it for as one cannot use
k'laf
destined for a lesser holiness (
kedusha kallah) - eg a
mezuzah
to write
tefillin
or a
Sefer Torah, which are weightier holiness (
kedusha chamurah). If one has to, one should state that you are preparing for the sake of a Sefer Torah but that it is in your hand to change your mind if you so wish. If there is no Jew able to prepare the parchment then in exceptional circumstances a non-Jew may prepare it but a Jew must stand over him directing him in his work and stating that the preparation is for the sake of heaven. After preparation the scribe must mark out the parchment using the
sargel
(rule) - see
diary 1- ensuring the guidelines are straight. Only the top guide is done and the letters suspended from it.
The skins should be of the highest quality, from an infection free animal and free from blemishes. The skins are shaved from the animal and dried (ideally in the sun). The processes that follow differ depending on whether the preparation is done entirely manually or whether there is machine assistance.
Firstly the cow skins are fleshed removing excess tissue (in a mechanical flesher). The skins are then delivered in bundles to the parchment preparer. This raw skin then needs to be softened in order to remove unwanted tissue, soaking in water for around 24 hours. Halachically the preparation or processing has not yet begun. It is the next step that marks this. The processor needs to verbalise their intention that they are putting the skins into a strong limestone solution bath (below left) for the specific purpose of the mitsvah. This limestone solution is called sid and it is done to remove the hairs of the animal. Halachically it should remain in the solution for four days, but it can be left as long as ten.
Removal before the minimum 4 day period classes the skin as diftera
and as such it is not valid for holy work. After removal from the lye-bath they are left to dry. Then they are soaked again! The wet skins are then then stretched out on wooden stretchers to thin and straighten them. They are then scraped with a curved blade to ensure that they are totally free from hair and any excess tissue. Often the edges of a sheet of k’laf
will be thicker than the middle area because of the scraping. However the scraping realigns the fibres which makes writing easier and helps absorb the ink into the k’laf. After this the parchment is finally left to dry on the racks and when fully dry the skins are cut from the racks into a rectangular shapes (right) for ruling and use by the sofer.
Mordechai Pinchas
Below: a few photographs of the process gleaned form old books and websites over 25 years ago. There are better images in some of the more modern books referenced in my sources page.